Incazelo
Uhlelo lokukhiqiza utshwala oluzenzakalelayo luyisixazululo esithuthuke kakhulu kwezobuchwepheshe esiklanyelwe ukwenza lula kanye nokwenza kahle inqubo yokuphisa ngezinga lezentengiso.
Nakuba izindlela zokukhiqiza utshwala zendabuko zidinga umsebenzi omningi wezandla nokunemba, lezi zinhlelo zesimanje ziqondisa inqubo kusetshenziswa izinto ezizenzakalelayo kanye nobuchwepheshe obuyinkimbinkimbi.
Kunezingxenye ezimbalwa ezibalulekile zalezi zinhlelo:
Iphaneli Yokulawula: Lona ubuchopho bomsebenzi.Ngokusebenzelana kwesikrini esithintwayo, abaphisi botshwala bangalungisa kalula izilungiselelo, balawule amazinga okushisa okuvutshelwa, nokunye okwengeziwe.
I-Automated Mashing: Esikhundleni sokungeza okusanhlamvu ngesandla, isistimu ikwenzela yona.Lokhu kuqinisekisa ukuvumelana kuwo wonke amaqoqo.
Ukulawula izinga lokushisa: Ukulawula izinga lokushisa okunembayo kubalulekile ekukhiqizeni utshwala.Amasistimu azenzakalelayo anikeza ukulawulwa okunembile kwezinga lokushisa kuyo yonke inqubo.
Ngokomlando, ukupheka kwakuyinqubo ecophelelayo futhi edinga abasebenzi abaningi.
Ukwethulwa kwe-automation ekukhiqizeni utshwala akwenzanga nje kuphela inqubo ibe lula kodwa futhi kuyenze yavumelana, kwaqinisekisa ukuthi iqoqo ngalinye likabhiya linambitheka ngendlela efanayo.
Enye yezinzuzo eziyinhloko zokusebenzisa isistimu yokuphisa ngokuzenzakalelayo ukuncishiswa kwamaphutha enziwa ngesandla.
Isibonelo, ukubilisa ngokweqile noma izinga lokushisa elingalungile lingaphazamisa ukunambitheka kukabhiya.Ngokuzenzakalela, lezi zingozi zincishiswa kakhulu.
Ukusetshenziswa kwezinhlelo zokuphisa utshwala ezishintshayo manje sekwandile phakathi kwezinkampani zotshwala zesimanje, okuhloswe ngazo ukuhlangabezana nesidingo esikhulayo, ukuqinisekisa ukufana komkhiqizo, kanye nokwenza lula ukusebenza kwazo.
Izici
Izindlela zokukhiqiza ubhiya ezizenzakalelayo ziye zashintsha indlela ubhiya okhiqizwa ngayo ngezinga elikhulu.
Lawa masistimu afakelwe imisebenzi eminingi eyenzelwe ukwenza inqubo yokuphisa isebenze kahle, ingaguquguquki, futhi ikhule.
I-Mashing: Esinye sezinyathelo ezibaluleke kakhulu ekukhiqizeni utshwala ukugaya.Uhlelo luxuba ngokuzenzakalelayo okusanhlamvu namanzi ezingeni lokushisa elifanele.
Le nqubo ikhipha ushukela ezinhlamvini, kamuva ezizovutshelwa zibe utshwala.
Ukubilisa: I-post mashing, uketshezi, olwaziwa ngokuthi i-wort, luyabiliswa.Amasistimu azenzakalelayo aqinisekisa ukuthi lokhu kubilisa kwenzeka ezingeni lokushisa elinembile kanye nesikhathi esidingekayo kubhiya othize okhiqizwayo.
Ukuqapha Ukuvutshelwa: Inqubo yokuvutshelwa ingaba lula.Kufudumele kakhulu noma kubanda kakhulu, futhi lonke iqoqo lingonakala.
Amasistimu azenzakalelayo ahlala eqapha amathangi okuvutshelwa, elungisa izinga lokushisa njengoba kudingeka ukuze kuqinisekiswe ukusebenza kwemvubelo okulungile.
Ukuhlanza kanye Nokukhucululwa Kwendle: Ngemva kokwenza utshwala, okokusebenza kudinga ukuhlanzwa ngokuphelele ukuze kuvinjelwe ukungcoliswa kwamaqoqo alandelayo.
Amasistimu azenzakalelayo afika namaphrothokholi okuhlanza ahlanganisiwe aqinisekisa ukuthi yonke ingxenye yesistimu iyahlanzwa futhi ihlanzwa kahle.
Ukulawulwa Kwekhwalithi Nokuhlaziywa Kwedatha: Amasistimu athuthukile manje ahlanganisa izinzwa eziqapha amapharamitha ahlukahlukene ngesikhathi sokuphisa.
Lawa maphuzu edatha abalulekile ekugcineni ukuvumelana kuwo wonke amaqoqo kanye nokwenza ngcono okuqhubekayo.
Ukwengeza, ukuhlaziya idatha yesikhathi sangempela kungaxwayisa abaphisi botshwala nganoma yiziphi izinkinga ngokushesha, okuvumela ukungenelela okusheshayo.
Ukuzenzakalela kwale misebenzi akuqinisekisi nje kuphela izinga eliphezulu likabhiya kodwa futhi kuvumela abaphisi botshwala ukuthi basebenze ngokuphumelelayo, banciphise ukumoshwa, futhi bakhulise inzuzo.
Ukusethwa Okujwayelekile
● Ukuphatha okusanhlamvu: iyunithi yokuphatha okusanhlamvu okuphelele okuhlanganisa isigayo, ukudluliswa kwe-malt, i-silo, i-hopper njll.
● I-Brewhouse: Izitsha ezintathu, ezine noma ezinhlanu, yonke indawo yokuphisa utshwala,
Ithangi le-Mash elinokunyakaziswa okuphansi, ingxube yohlobo lwe-paddle, i-VFD, eneyunithi yokujiya umusi, ingcindezi kanye nevalve yokugeleza engenalutho.
Ilauter eneraker ene-lift, i-VFD, okusanhlamvu okuzenzakalelayo okusetshenzisiwe, amapayipi okuqoqa i-wort, ipuleti lesisefo eligayiwe, Ifakwe nevalvu yokucindezela kanye nevalve yokugeleza engenalutho.
Igedlela elinokushisa kwesitimu, iyunithi yokujiya isitimu, i-Whirlpool tangent wort inlet, i-heater yangaphakathi ngokuzikhethela.Ifakwe nevalvu yokucindezela, i-valve yokugeleza engenalutho kanye nenzwa yefomu.
Imigqa yamapayipi e-Brewhouse enamavalvu ovemvane Womoya kanye neswishi enomkhawulo ukuze ixhume nohlelo lokulawula lwe-HMI.
Amanzi nesitimu kulawulwa ivalvu yokulawula futhi ixhunywe nephaneli yokulawula ukuze kuzuzwe amanzi e-automic kanye ne-steam in.
● I-Cellar: I-fermenter, ithangi lokugcina kanye nama-BBT, okuvutshelwa kwezinhlobo ezahlukene zikabhiya, konke kuhlanganiswe futhi kuhlukanisiwe, Ngokuhamba kwamakati noma okuhlukahlukene.
● Ukupholisa: I-Chiller exhunywe nethangi le-glycol lokupholisa, ithange lamanzi e-Ice kanye ne-plat cooler yokupholisa wort.
● I-CIP: Isiteshi se-CIP esilungisiwe.
● Isistimu yokulawula: I-Siemens S7-1500 PLC njengezinga eliyisisekelo, lokhu kungenzeka ukwenza uhlelo uma kudingeka.
I-software izokwabelwa amaklayenti namathuluzi ndawonye.Konke ukufakwa kukagesi kusebenzisa uhlobo oludumile emhlabeni wonke.njengeSiemens PLC, Danfoss VFD, Schneider njll.
