Imishini yokuphisa iMicroBrewery
Ukufakwa kwemishini yokuphisa ubhiya kungatholakala ezindaweni zokudlela, ezindaweni zokucima ukoma, namabha emhlabeni wonke.
Abagcini nje lapho ukuze banikeze abantu okuthile okuthakazelisayo ukuze babheke ama-microbreweries akhiqiza ubhiya wezandla ukuze izivakashi namakhasimende bawuphuze emagcekeni, othengiswa kubasabalalisi abathile, kanye nokulethwa kwama-oda eposi.
ISINGENISO SOMSEBENZI WE-MICROBREWERY
Uma uphupha ukuqala eyakho i-microbrewery, enye yezinto ezibaluleke kakhulu ukukhetha okokusebenza okufanele.
Ukukhetha kwakho kwemishini kuzoba nomthelela omkhulu enqubweni yakho yokuphisa, ikhwalithi yomkhiqizo, kanye nempumelelo iyonke.Ngakho-ke, ake singene sixoxe ngemishini ebalulekile ye-microbrewery ozoyidinga ukuze uqalise.
I-10BBL ephisa utshwala imisiwe - i-Alston Brew
Izici
Ukubaluleka Kokukhetha Izisetshenziswa Ezilungile
Ukukhetha okokusebenza okufanele kwe-microbrewery yakho ngeke nje kuqinisekise ukusebenza kahle kwenqubo yakho yokuphisa kodwa futhi kuzogcina ikhwalithi oyifunayo kanye nokunambitheka kukabhiya wakho.
Ukutshala imali kumishini yekhwalithi ephezulu kuzosiza futhi ukunciphisa izindleko zokuyilungisa futhi kunciphise isikhathi sokuphumula.
Izisetshenziswa ezibalulekile ze-Microbrewery njengoba ngezansi:
Isistimu yokuphuza utshwala
Inhliziyo yanoma iyiphi i-microbrewery iwuhlelo lokuphisa, oluhlanganisa izingxenye ezimbalwa ezibalulekile:
Mash Tun
I-mash tun yilapho inqubo yokugaya yenzeka khona.Idizayinelwe ukubamba ingxube yokusanhlamvu namanzi, ebizwa ngokuthi i-mash, futhi igcine izinga lokushisa elingashintshi ukuze kube lula ukuguqulwa kwesitashi sibe ushukela ovutshelwayo.
I-Lauter Tun
I-lauter tun isetshenziselwa ukuhlukanisa uketshezi olumnandi, olubizwa ngokuthi i-wort, nokusanhlamvu okusetshenzisiwe.Ifaka iphansi elingamanga elinemifantu noma imibhobo ukuze i-wort idlule ngenkathi ibambe okusanhlamvu.
Bilisa Igedlela
Igedlela lokubilisa yilapho i-wort ibiliswa khona bese kufakwa ama-hops.Ukubilisa kusiza ukuqeda inzalo ku-wort, kugxilise ushukela, futhi kukhiphe umunyu nephunga elimnandi kumahops.
I-Whirlpool
I-whirlpool isetshenziselwa ukuhlukanisa izinto ze-hop, amaprotheni, nokunye okuqinile ku-wort.Ngokwenza umphumela we-whirlpool, izinto eziqinile ziphoqelelwa phakathi nendawo yomkhumbi, okwenza kube lula ukudlulisa i-wort ecacile emathangeni okuvutshelwa.
Ukuvutshelwa kanye Nesitoreji
Ngemuva kwenqubo yokuphuza, i-wort idinga ukuvutshelwa futhi igcinwe:
Izivundisi
Ama-Fermenters yizitsha lapho i-wort ixubene ne-yeast bese ivutshelwa, iguqula ushukela ube utshwala nesikhutha.
Ngokuvamile zenziwa ngensimbi engagqwali futhi zinendawo ephansi eyikholi ukuze kube lula ukuvunwa kwemvubelo nokususwa kwenhlabathi.
Amathangi Kabhiya Akhanyayo
Amathangi kabhiya agqamile, aziwa nangokuthi amathangi okuphakela noma okupholisa, asetshenziselwa ukugcina ubhiya ngemva kokuvutshelwa nokuhlunga.
Lawa mathangi avumela i-carbonation nokucaciswa, futhi agcina ukusha nokunambitheka kukabhiya ngaphambi kokupakishwa.
Ukuhlunga, I-Carbonation, kanye Nokupakishwa
Ukuqinisekisa ukuthi umkhiqizo wokugcina ucacile futhi une-carbonated, imishini eyengeziwe iyadingeka:
Izihlungi
Izihlungi zisetshenziselwa ukususa noma iyiphi imvubelo esele, amaprotheni, nezinye izinhlayiya kubhiya, okuphumela kumkhiqizo wokugcina ocacile nokhanyayo.
Kunezinhlobo ezahlukene zezihlungi ezitholakalayo, njengezihlungi zepuleti nozimele, izihlungi ze-cartridge, nezihlungi zomhlaba ze-diatomaceous.
Izisetshenziswa Zekhabhoni
Imishini ye-Carbonation ikuvumela ukuthi ulawule izinga le-carbon dioxide encibilike kubhiya wakho.
Lokhu kungafezwa nge-carbonation yemvelo ngesikhathi sokuvutshelwa noma ngokusebenzisa itshe le-carbonation, eliphoqa i-CO2 kubhiya ngaphansi kwengcindezi.
Amasistimu Wokufaka Amabhodlela kanye Nezibhodlela
Uma ubhiya wakho usuhlungiwe futhi une-carbonated, usulungele ukupakishwa.Ama-Kegging systems akwenza ukwazi ukugcwalisa ama-kegs ngobhiya, kuyilapho ama-bottling systems akuvumela ukuthi ugcwalise amabhodlela noma amathini.
Zombili lezi zinhlelo ziqinisekisa ukuchayeka komoyampilo okuncane, zigcina ubusha nekhwalithi kabhiya wakho.
Izisetshenziswa Ezengeziwe Ze-Microbrewery
Ngaphandle kwemishini eyinhloko, kunezinye izinto ezibalulekile ze-microbrewery yakho:
Ukulawula Ukupholisa kanye Nokushisa
Ukulawula izinga lokushisa kubalulekile kuyo yonke inqubo yokuphisa.Ama-chiller e-Glycol nezishintshi zokushisa zivame ukusetshenziselwa ukugcina amazinga okushisa afiswayo ngesikhathi sokuhlanganisa, ukuvutshelwa, nokugcinwa.
Ukuhlanzeka kanye Nokuthuthwa Kwendle
Ukugcina okokusebenza kwakho kuhlanzekile futhi kuhlanzekile kubalulekile ukuze uvimbele ukungcola futhi uqinisekise ikhwalithi yobhiya wakho.
Tshala impahla yokuhlanza, njengama-ejenti okuhlanza amakhemikhali, amabhola okufuthwa, kanye nezinhlelo ze-CIP (ezihlanzekile endaweni).
| Cha. | Into | Izisetshenziswa | Imininingwane |
| 1 | uhlelo lokugaya i-malt | Mumshini we-alt millerGicala(uyazikhethela) | Yonke iyunithi yokugaya okusanhlamvu kusuka kusisele sangaphandle kuya ngaphakathi kwesigayo, isitsha, i-premasher nokunye |
| 2 | Isistimu ye-Mash | Ithangi le-Mash, | 1.Ukunyakazisa komshini: Ngokulawula kwe-VFD, phezulu kwenjini evundlile enophawu.2.Ushimula okhipha umoya ngepayipi elivimbela ukugeleza kwangemuva.3.I-Condensate recycle ethangini lamanzi ashisayo. |
| Lithangi le-auter | Umsebenzi: i-lauter, hlunga i-wort.Ipayipi le-1.Sparging lokugeza okusanhlamvu ngoxhumano lwe-TC.2.Ipayipi lokuqoqa i-Wort kanye nedivayisi yokugeza emuva ekuhlanzeni phansi okungamanga.I-3.Mechanical Raker: Isilawuli se-VFD, injini yegiya phezulu.4. Okusanhlamvu okuchithiwe:Idivaysi ye-raker ezenzakalelayo, ipuleti lokususa okusanhlamvu elinokuhlehla, phambili kuyi-raker, okuphambene kukhishwe okusanhlamvu.5.Izansi zamanga ezigayiwe: Ibanga elingu-0.7mm, ububanzi obuklanyelwe ukufaneleka kweshuni ye-lauter, enomlenze oqinile osekelayo, isibambo esikhiphekayo.6.Wort circulation inlet TC phezulu ngendololwane kanye ne-mash inlet phezu kwamanga odongeni oluseceleni.7.Imbobo yokusanhlamvu esetshenzisiwe ifakwe eceleni.8.Ngembobo yokukhipha, i-thermometer PT100 kanye nama-valve adingekayo kanye nokufakwa. | ||
| UkubilisaI-Whirlpool tank | 1.I-Whirlpool tangent impontshwe ku-1/3height yethangi2.Ushimula okhipha umoya ngepayipi elivimbela ukugeleza kwangemuva.3.I-Condensate recycle ethangini lamanzi ashisayo. | ||
| Ithangi lamanzi ashisayo(uyazikhethela) | 1.I-Steam Jacket Ukushisisa/igesi eqondile yokushisisa/ukushisisa ngogesi2.Igeji yokubona izinga lamanzi3.Ngephampu ye-SS HLT enokulawula okuguquguqukayo kwesivinini | ||
| Iphampu ye-Mash/wort/amanzi ashisayo | Dlulisela i-wort namanzi ethangini ngalinye elinokulawula imvamisa. | ||
| Ukusebenzaamapayipi | 1.Impahla: SS304 amapayipi sanitary.2.I-valve yensimbi engagqwali ehlanzekile kanye nepayipi, Kulula ukuyisebenzisa futhi inengqondo eklanyweni;3.I-Wort inlet eceleni kwethangi ukunciphisa umoya-mpilo. | ||
| Isishintshi sokushisa sepuleti | Umsebenzi: ukupholisa i-wort.1.Izigaba ezimbili kanye nokugeleza kwesithupha, i-hot wort kuya ku-cold wort, amanzi kampompi emanzini ashisayo, i-glycol water recycle.2.Isakhiwo Sokuklama: Uhlobo lokumiswa, impahla yesikulufu yi-SUS304, impahla yamantongomane iyithusi, ihlakazwa kalula ukuze ihlanzwe.3. Insimbi engagqwali 304 impahla4.Ingcindezi yokuklama:1.0 Mpa;5.Izinga lokushisa lokusebenza:170°C.6.I-Tri-clamp ifakwe ngokushesha. | ||
| 3 | Isistimu yokuvutshelwa(Iselula) | Ama-fermenters kabhiya | I-Jacket Conical fermentation tankukupholisa ubhiya, ukuvubela nokugcinwa.1.All AISI-304 Stainless Steel Construction2.Ijakhethi & Insulated3.Dual Zone Dimple Cooling Jacket4.Dish Top & 60° Conical Bottom5. Imilenze Yensimbi Engagqwali Enamachweba Aleveliyo6.Top Manway noma Side Shadow less ManwayI-7.Ngengalo ye-Racking, i-Discharge Port, i-CIP Arm ne-Spray Ball, i-Valve yesampula, i-Shock proof Pressure Gauge, i-Safety Valve, i-Thermowell ne-Pressure regulator valve. |
| 4 | Buhlelo lukabhiya olulungile | Amathangi kabhiya agqamile(uyazikhethela) I-tank yokwengeza imvubelo Izesekeli, njenge-valve yesampula, i-pressure gauge, i-valve yokuphepha nokunye | Ukuvuthwa kukabhiya/ukulungisa /ukukhonza/ukuthola ubhiya ohlungiwe.1.All AISI-304 Stainless Steel Construction2.Ijakhethi & Insulated3.Dual Zone Dimple Cooling Jacket4.Dish Top & 140° Conical Bottom5.Imilenze Yensimbi Engagqwali Enamachweba Aleveliyo6.Top Manway noma Side Shadow less ManwayI-7.Ngengalo ye-Rotating Racking, i-Discharge port, i-CIP Arm ne-Spray Ball, i-Valve yesampula, i-Shock proof Pressure Gauge, i-Safety Valve, i-valve yokulawula ukucindezela, i-Thermowell, i-Level sight, itshe le-Carbonation. |
| 5 | Isistimu yokupholisa | Ithangi lamanzi eqhwa | 1.Ingaphezulu eliyi-conical elivalekile neliphansi elitshekile2.I-Liquid level sight tube yezinga lamanzi3.Ibhola lokufafaza le-CIP elizungezayo |
| Iyunithi yesiqandisi Iphampu yamanzi eqhwa | Iyunithi yokuhlanganisa, ukupholisa umoya, isiqandisi semvelo: R404a noma i-R407c, i-compressor nengxenye kagesi ihlangabezana nesitifiketi se-UL/CUL/CE. | ||
| 6 | Isistimu yokuhlanza ye-CIP | ithangi lokubulala amagciwane & ithangi le-alkali &iphampu yokuhlanza njll. | 1).Ithangi le-Caustic: EleIsici sokushisa se-ctric ngaphakathi, esinomshini wokuvikela ukoma.2) .Ithangi lokuvala inzalo: Umkhumbi wensimbi engagqwali.3).Ukulawula nokumpompa:Iphampu ye-CIP ephathekayo ye-sanitary, inqola ye-SS nesilawuli. |
| 7 | Isilawuli | Isistimu yokulawula: | I-PLC i-othomathikhi futhi i-semi-automatic, i-brand yezinto ihlanganisaSchneider, Delixi, Siemensnjalo njalo. |
| Ongakukhetha | |||
| 1 | Umsabalalisi we-Steam | Okokudlulisa umusi | |
| 2 | I-Condensate water recycle system | Condersate ukutakula kwesistimu ye-wanter ekuhlanzeni. | |
| 3 | I-yeast tank noma ukusabalalisa | Ithangi lokugcina imvubelo kanye nesistimu yokusabalalisa. | |
| 4 | Umshini wokugcwalisa | Umshini wokugcwalisa we-keg, ibhodlela, amathini. | |
| 5 | I-air compressor | Umshini wokucindezela umoya, isomisi, isilinda se-CO2. | |
| 6 | Uhlelo lokwelapha amanzi | Wimishini yokwelapha amanzi | |
