Uhlu Lwezinto Ezincane Zokukhiqiza Utshwala–Amathiphu Wokuhlela
Uhlu Lwezinto Ezincane Zokwenza Utshwala - Mingaki Imikhumbi Ye-Brew?
Lesi ngesinye isihloko engixoxa ngaso kakhulu, abantu abangase babe ngamakhasimende bavula indawo encane yokuphisa utshwala.Kuncike ezinhlelweni zamanje nezesikhathi esizayo, ukuthi iyiphi inketho engcono kakhulu ezoba.Ingabe uhlela ukuqala kancane;bese ubheka ukukhula?
Noma ingabe uhlelo lokusetha indawo encane ye-hyper, esebenzela umphakathi wendawo ngokuthulula nje esizeni?
Uma ubheke ukuyigcina incane, futhi isikhala siqinile, khona-ke isistimu enezitsha ezi-2 yenza umqondo.Kusho ukuthi unendawo eyengeziwe yezinye izinto, isibonelo amathebula engeziwe.
1.Kungani Isistimu Yemikhumbi Emibili Isebenza...
Uma isistimu enezitsha ezimbili (i-mash/lauter tun ehlanganisiwe neketela/i-whirlpool) iklanywe ngendlela efanele.Ingasebenza kahle futhi yenze ubhiya omuhle.Amathuba okuphisa utshwala ekugcineni okuncane, amalitha angama-300 nangaphansi azofudunyezwa ngogesi.
Njengoba i-malts yesimanje ilungiswe kahle kakhulu, ingxenye enkulustep mashingayidingeki.
Yebo, kunezikhathi ezithile, lapho ukuba nekhono lokunyathela i-mash kungcono.
Kodwa kulezi zinsuku ngama-enzyme nezinye izinqubo zokuphisa ungafinyelela okuningi kwalokho okufunayo ngobhiya, ngaphandle kokudinga ukunyathela i-mash.
Ishuni le-mash/lauter elinamapuleti okuhlunga amahle, livumela ukuqoqwa kwe-wort okuhle kugedlela kanye nokusebenza kahle kwendlu yokufulela utshwala.Isistimu enezitsha ezimbili engenawo ukushisisa i-mash tun, ithatha indawo encane futhi ishibhile ukuyithenga.
Izinketho Zemikhumbi Emithathu
Ku-500-litres nangaphezulu, isistimu ye-3-vessel ingaba ukukhetha okuhle.Uma kunesikhala esanele futhi, isiphisi sotshwala sifuna ukushisisa i-mash tun ukuze sinikeze ikhono lokuhlanganisa.
Ngaphezu kwalokho, abaphisi bobhiya abanambitha ubhiya njengabo, bephawula bonke obhiya kufanele benze isitayela.Ngifinyelele imigomo yami kulolu hlelo, engilubekele zonke izinhlobo zami zokuphuza.Ngezinye izikhathi, kufanele ngibe nekhono ngokwengeziwe enqubweni yokuphisa.
Kungani i-3-Vessel System?Uhlu Lwezinto Ezincane Zophiko Lotshwala
Isistimu enezitsha ezi-3 iyasiza uma uhlela ukukhula esikhathini esizayo.Kuyashesha futhi kulula ukwenza amaqoqo aphindwe kabili ngosuku olulodwa ngesistimu yemikhumbi emi-3.Kufanele futhi ube ne-HLT enkulu (ithangi likagologo elishisayo) futhi.
I-HLT ngokufanelekile, ingaba okungenani kabili usayizi wendlu yokuphuzela utshwala.Isibonelo, uma unesistimu engu-500-litre, thola ubuncane be-HLT obungu-1,000-litre.
Sicela uqaphele: Kukhona ezinye izindlela ongakhetha kuzo ukuze ube ne-Isistimu enezitsha ezi-3 endaweni enamathangi angu-2.Lawa masistimu anama-HLT amancane noma asebenzise iketela lokushisisa amanzi.Akulungile, njengoba benza izinsuku zokuphisa eziphindwe kabili zibe nzima futhi ZIMDE!
Ngakho-ke, uma uhlela ukukhuphula, ukugcwalisa amanye ama-FV angu-1,000-litre kusuka ku-500-litre Brewhouse esikhathini esizayo, isibonelo.Indawo yokuphuzela utshwala enemikhumbi emithathu ezinikele ye-brewhouse kanye ne-HLT enkulu, yenza impilo yabaphisi botshwala ibe lula.
Ngaphezu kwalokho, ukusebenza kahle kwe-brewhouse yakho kuzoba ngcono futhi.Yebo, kunezindleko ezinkulu zangaphambili kodwa zisashibhile kunokuzama ukukhulisa ngokuhamba kwesikhathi.Kusuka ohlelweni oseluphushelwe phezulu.
Hlobo Luni Lokushisisa?Uhlu Lwezinto Ezincane Zophiko Lotshwala
Ku-500-litres system isengaba nokufudumeza kukagesi, kodwa uma umshini wokuphuza utshwala ufuna ikhono lokunyathela i-mash;amajeneretha omusi kagesi ayinketho ekhethwayo ezikhathini eziningi.
Lena ijeneretha yesitimu kagesi
Lapho uvula isitimu, umuntu kufanele ahlole ukuthi ijeneretha yesitimu ivumelekile lapho isakhiwo sokuphisa utshwala sikhona.Eminye imithetho yendawo kuye ngendawo, ingase ingavumeli ijeneretha yesitimu noma uzodinga ukuba nengcindezi ephansi.
Ngokweqiniso kuye ngezidingo, izinhlelo zesikhathi esizayo kanye nendawo etholakalayo;isistimu yemikhumbi emibili yobude obuphakathi kuka-500 no-1,000-litre yanele.Usengakwazi ukuphisa kabili ngosuku, kodwa kungathatha amahora angu-11.
If you want to discuss options available in more detail, then please feel free to reach out me at:info@alstonbrew.com
Inothi elilodwa lokugcina: Amasistimu amaningi afika nesiteji se-brewhouse njengejwayelekile (uma kudingeka).Nokho, sicela uhlole nomkhiqizi wezisetshenziswa zakho.Inkundla yokuphisa utshwala kufanele ifakwe futhi ifakwe ohlwini kunoma iyiphi ikhotheshini enikeziwe.
Uhlu Lwezinto Ezincane Zokukhiqiza Utshwala - Ukuhlola Amavolumu Omkhumbi We-Brewhouse
Lapho ufuna ukuhlola amavolumu akho e-brewhouse.Ngisho ukuthi, yazi ukuthi lungakanani uketshezi oluku-mash tun (umthamo wamanzi) noma iketela (umthamo we-wort).Unezinketho ezintathu:
- Sebenzisa idiphu elinikezwe umphakeli wezinto zokusebenza
- Yiba nezibuko ezibonayo (imvamisa amashubhu epulasitiki noma engilazi) anamazinga evolumu aqediwe abonakalayo.
- Ama-flowmeters asemgqeni
Lena i-flowmeter eyenziwe ngamaShayina esinayo yesistimu yokuhlola - isebenza ngamanani okugeleza aphansi
Kuzinhlelo ezincane, izinketho zokukodwa noma ezimbili zivame ukukhethwa.Ngithanda ukuba nakho kokubili i-dipstick nengilazi yokubona ye-mash/lauter tun yami.Ngisebenzisa i-dipstick ukukala amanzi anezelwe ku-mash tun.
Ngamasistimu amancane, ngokuvamile ubeka wonke amanzi ku-mash tun kuqala, bese wengeza i-malt kuyo.Ukuba nengilazi yokubona ku-mash/lauter tun, kuvumela umenzi wotshwala ukuthi abone ukuthi lungakanani uketshezi olusemkhunjini njengoba uqoqa i-wort eketela ngesikhathi sokugeza.
Kusistimu enkulu ungabona ingilazi yokubona kanye nesifundi sezinga levolumu esithweswe iziqu, esifakwe ngokubomvu
Isiza umshini wokuphisa utshwala ukwehlisa amathuba okusebenzisa i-mash/lauter tun dry ngaleyo ndlela kubangele ukubhidlika kombhede.Eketelani, ngithanda ukuba nengilazi yokubona, kodwa ngiyajabula ukusebenzisa i-dipstick.
Amamitha okugeleza ayabiza futhi akudingekile ngokuphelele kumasistimu amancane.Ngaphezu kwalokho, ngohlelo oluncane, ngokuvamile ukuqoqwa kwe-wort eketela kuhamba kancane kakhulu ukuze i-flowmeter evamile isebenze kahle.
Izilawuli ze-VFD zamaphampu e-Brewhouse
Lapho ulawula isivinini sokuqoqwa kwe-wort kuketela, kuhle ukuba nokulawula kwe-VFD (variable frequency drive) yepompo ye-lauter.Kungaba lula njengokuphendula i-knob kuphaneli yokulawula yezandla, ukulawula isivinini.
Isibonelo seswishi yokulawula eguquguqukayo engasetshenziswa ukulawula isivinini samaphampu endlu yokuphuzela utshwala
Ukuba nalo msebenzi, kuvumela umshini wokuphuza utshwala ukulawula okuhle kwejubane le-wort eqoqwa eketela.Uma umenzi wotshwala esejwayelene nohlelo, kubavumela ukuthi baqoqe i-wort ngokuzethemba nsuku zonke.
Ngakho-ke, umdidiyeli wotshwala angakwazi ukwenza ezinye izinto (njengemisebenzi yokugcwalisa), ngaphandle kokudinga ukubuka iqoqo ngaso sonke isikhathi.Ngaphezu kwalokho, ufuna ukuthatha isikhathi sakho ukuqoqa i-wort kugedlela lokuphisa.
Okufanelekile, uzoqoqa i-wort esikhathini esiyimizuzu engama-90, ukuze uthole ukusebenza kahle kwendlu yokuphuzela utshwala.Lona nje umhlahlandlela, lapho i-brewery ngayinye ihlukile.
Uma kuziwa ekuqoqeni i-wort ku-kettle/whirlpool kuya emkhunjini wokuvutshelwa (FV), udinga ukulawula izinga lokushisa le-wort.
Awudingi ukulawula i-VFD lapha.Esikhundleni salokho, umenzi wotshwala angasebenzisa amavalvu okwenziwa ngesandla ukuze alawule isivinini sewort ukuya ku-FV noma amanzi abandayo/i-glycol asetshenziselwa ukupholisa.Noma iyiphi inketho ivumela i-wort ukuthi iqoqwe ngezinga lokushisa eliqondiwe.
Izengezo ze-Auxiliary Brewhouse - Uhlu Lwezinto Ezincane Zophiko Lotshwala
Kukhona okungeziwe okumbalwa engikuthanda ukuba nakho, kwe-brewhouse.Lezi izi:
I-Hop strainer
Ukuba ne-hop strainer ngemva kwe-whirlpool nangaphambi kokuba isishintshi sokushisa sinikeze ukuvikeleka okwengeziwe, ukuqinisekisa ukuthi azikho izinto ezisetshenziswayo ze-hop noma ezinye izinto eziqinile ezifika kusishintshisi sokushisa.
Izindlu zesisefo ngaphambi kwesishintshi sokushisaIngakwazi ukukhipha isibambo sesisefo ukuze kube lula ukuhlanzwaIsihluzi esikhishwa endliniIsihluzi Sethu se-Hop Sesistimu Enkulu
Ufuna ukugcina isishintshi sakho sokushisa sihlanzekile, njengoba siwumthombo omkhulu wezifo ezingaba khona.Futhi, noma yiziphi izinto eziqinile kusishintshi sokushisa, ziyenza ingasebenzi kahle futhi.
Ufuna i-hop strainer engahlukaniswa futhi ikhishwe.Ngakho-ke, uma ivinjwa;ingasuswa, ihlanzwe bese ibuyiselwa endaweni.
I-Aeration Assembly
Umshini wokuphisa utshwala udinga ukwazi ukungeza umoya-mpilo omsulwa ku-wort njengoba uqoqwa ku-FV.Ukuba nomhlangano wokungenisa umoya ngemva kokuba isishintshi sokushisa kuhle.
Ngokuvamile kuba yitshe lokungenisa umoya elinezimbobo ezincane kulo.Okuvumela i-oksijini ukuthi ingene ku-wort, njengoba yenza indlela yayo eya ku-FV.
Isibonelo seyunithi yokuhlanganisa i-brewery aeration
Ngaphezu kwalokho, uma usebenzisa i-oxygen.Ngingancoma ukuthi uthole i-flowmeter exhunywe ebhodleleni lakho le-oxygen.Ngakho-ke, inani le-oxygen elisetshenziswayo lingalinganiswa.
Azibizi, futhi kungcono kunokwenza ngeso, ukunikeza umshini wokuphuza utshwala ngaphezulu.Lesi esiboniswe ngezansi empeleni senzelwe ukusetshenziswa kwezokwelashwa.Kodwa-ke, e-China, sivame ukuwasebenzisa ekwenzeni utshwala.
Lokhu kuhloselwe ukusetshenziswa kwezokwelapha kodwa kungasetshenziswa ekwenzeni utshwala
Iphuzu Lesampula
Ukuba nephuzu lesampula ngemva kwesishintshi sokushisa kuhle ukuthatha amandla adonsela phansi we-wort kanye ne-pH.Okuhle nokho, umenzi wotshwala uthatha isampula ekupheleni noma emizuzwini embalwa yokugcina yamathumba ukuze ahlole amandla adonsela phansi kanye ne-wort pH.
Ngakho-ke ithumba linganwetshwa, uma amandla adonsela phansi ephansi kakhulu.Noma amanzi anezelwa uma amandla adonsela phansi aphezulu kakhulu.
I-Heat Exchanger-Uhlu Lwezinto Ezincane Zophiko Lotshwala
Kunezinketho ezintathu eziyinhloko, uma kuziwa ekukhetheni isishintshi sokushisa:
- Isishintshi sokushisa sesiteji esisodwa - Ukusebenzisa i-glycol kuphela.
- Isishintshi sokushisa esinezigaba ezimbili - Ukusebenzisa i-glycol namapayipi amanzi
- Isiteji esisodwa sokushintsha ukushisa sisebenzisa amanzi abandayo (kusuka kumapayipi amakhulu noma i-CLT [ithangi lamanzi abandayo])
Ukukhetha kuncike kulokho okuthandwa nguwe.Ngibone zonke izinketho zisetshenziswa.Le ndaba kunzima kakhulu ukubhala ngayo ngokuningiliziwe.Njengoba inketho efanele isekelwe ezimweni zomuntu ngamunye.
Kungathatha i-athikili yonke ukuchaza ukuthi iyiphi inketho engcono kakhulu, esimweni ngasinye esingaba khona.Ngakho-ke njengangaphambili, ngicela ungithinte, uma ufuna ukuxoxa ngalesi sihloko noma ezinye izidingo zesistimu ngokuningiliziwe.
I-Steam Condenser - Uhlu Lwezinto Ezincane Zokukhiqiza Utshwala
Uma ubilisa wort eketela, nakanjani wenza isitimu.Awufuni ngempela ukuthi lesi simusi “sigxumeke” indawo yakho yokuphuza utshwala.Ngesistimu encane kakhulu, umshini wokuphuza utshwala cishe ulungile ngaphandle kwe-condenser, njengoba umusi okhiqizwayo uyalawuleka.
Udinga ukugcina indlela yeketela lakho ivuliwe ngesikhathi ubilisa ukuze uvumele isitimu siphume (uma ungenayo i-flue, ushimula noma i-condenser).
Noma kunjalo, ngithanda ukuba ne-condenser uma kungenzeka.Kodwa, uma izindleko ziqinile, ucezu lwesisetshenziswa umphisi webhiya angase akwazi ukukwenza ngaphandle kwalo.
Isitimu sipholiswa ngamanzi bese siya emseleni
Kuhlelo olukhudlwana ikakhulukazi, noma yini engaphezu kuka-500-litre.Ngingancoma ukuthi kufakwe i-condenser yesitimu kugedlela lotshwala.Lawa ma-condenser asebenzisa amanzi kampompi ukupholisa isitimu phansi, asiguqule sibe amanzi, abese eya emseleni.
Amathangi Amanzi Ashisayo Namanzi Abandayo
Lokhu kwehlela esikhaleni, ngithanda ukuba ne-HLT uma kungenzeka.Ungakwazi ukushisisa amanzi ethangini ngayizolo.Noma yiba nesibali sikhathi sokushisisa amanzi ubusuku bonke ukuze, alungele usuku lokuphuza.
Uma ubheke ukwenza isiphuzo esiphindwe kabili manje, noma esikhathini esizayo lapho-ke ube nethangi eliwusayizi ophindwe kabili wendlu yokufulela iwufanele.
Uma uhlela ukunamathela kuphuzo olulodwa, ukwakha i-HLT encane kungenzeka.Ngokufanelekile, ngingaba ne-HLT, okungenani usayizi wobude botshwala.
Ngakho-ke, kukhona amanzi okuhlanza (ama-kegs nama-CIP) futhi.Nge-HLT encane umkhiqizi wotshwala uzodinga ukuthi agcwalise futhi ashise i-HLT phakathi nosuku.
Isiteshi Sokuxuba Amanzi
Isiteshi sokuxuba amanzi sisetshenziselwa ukulawula izinga lokushisa kwamanzi e-mash kanye ne-sparge.Uma utshwala obushisayo obuvela ku-HLT bushisa kakhulu, isiteshi sokuxuba amanzi sivumela ukuthi kufakwe amanzi abandayo apholise phansi.
Ngakho-ke, izinga lokushisa elidingekayo lamanzi elidingekayo ekwenzeni isiphuzo lingashaywa.Ngesistimu encane, ayidingeki.Umdidiyeli wotshwala angashisisa amanzi ku-HLT afike ezingeni lokushisa elifunekayo ukuze ahlanganiswe. Bese kuthi phakathi nendawo yokuhlanganisa, gcwalise futhi ushisise amanzi ukuze, kube yizinga lokushisa elilungile lokushushuluza.
Isikhathi sokuthumela: Apr-19-2022