Incazelo
I-Turnkey craft brewery ye-30hl-50hl evela e-Alston ingeyokuphathwa kwephrojekthi yonke okusekelwe esakhiweni esiqondile noma amaphrojekthi amasha avela e-greenland, enesixazululo se-turnkey sokuthuthukiswa kweresiphi kabhiya, ukuhlolwa kwephrojekthi, ukuklama, ukwakhiwa kanye nokufaka & Ukugunyazwa.
I-brewhouse esebenza kahle isukela ku-4 -10 ophuzwayo ngokusekelwe ekucushweni okuthandwayo okuhlukahlukene.
Idizayini nokwenziwa kokubili kulandela lokho okufaneleka kakhulu esicelweni samakhasimende endawo, okubalulekile wukuqinisekisa ukuthi yonke into ilandela uhlelo olungaguquki.
Okwamanje sinokusetshenziswa okuphansi kwamandla kanye nezindleko zezinto ezibonakalayo ezincane zenani elifanayo lokukhishwa kukabhiya.Uma kuqhathaniswa nesistimu yotshwala evela kwamanye amazwe, sikusiza ukuthi uthole ibhalansi engcono kakhulu phakathi kokutshalwa kwezimali nemali engenayo.
Izici
● Ukukhishwa kwe-wort wort ephakeme.
● Izindleko eziphansi zamandla nokusetshenziswa kwezinto ezibonakalayo.
● Ukulawula izinga lokushisa okuzenzakalelayo kwamanzi, isitimu, i-wort, ukugeleza kukabhiya njll.
● Isistimu yesitimu eklanywe kahle yokwandisa ukusebenza kahle kokushisisa kanye nokulahleka kwamandla aphansi.
● Ukwakhiwa kwamapayipi okunengqondo ukuze kugwenywe inkinga yokufaka umoya we-wort kanye nokunciphisa impahla elahlekile.
● I-heater yangaphakathi yeketela ehlukile, esebenza ngesilinda nejakhethi engezansi ukuze kube nomphumela ongcono wokubilisa.
● Lungisa umpheki ukuze usebenzise ezinye izithako ezifana nelayisi, ummbila njll.
● Kungenzeka ukwenza inqubo yokubilisa ngaphansi kwengcindezi, ikakhulukazi endaweni yokukhiqiza utshwala endaweni ephakeme.
● Ama-catwalks angenzeka phezulu, noma ngamaphaseji amaningi noma amapayipi.
● Iyunithi yokupholisa ezosetshenziswa manje futhi ilungiselelwe kahle ukunwetshwa okuzayo.
● Isistimu ye-automation ene-curve inkomba kanye nokuphrinta amarekhodi okukhiqiza, nomsebenzi wokugcinwa kweresiphi, amaklayenti angakha iresiphi entsha njengemfuneko yokukhiqiza eqondile.
● Ukunikezwa kwemvubelo entsha noma iyunithi yokusabalalisa imvubelo egxilile.
● Lonke ulayini wephakheji uhlelwe kahle.
Ukusethwa Okujwayelekile
● Ukuphatha okusanhlamvu: iyunithi yokuphatha okusanhlamvu okuphelele okuhlanganisa isigayo, ukudluliswa kwe-malt, i-silo, i-hopper njll.
● I-Brewhouse: Imikhumbi emithathu, Emine noma Eyisihlanu, yonke indawo yokuphuza utshwala, umpheki werayisi ongawukhetha.
Ithangi le-Mash elinokunyakaziswa okuphansi, ingxube yohlobo lwe-paddle, i-VFD, eneyunithi yokujiya umusi.
Ilauter eneraker ene-lift, i-VFD, okusanhlamvu okuzenzakalelayo kusetshenzisiwe, amapayipi okuqoqa ama-wort, ipuleti lesisefo eligayiwe.
Igedlela elinokushisa kwesitimu, iyunithi yokujiya isitimu, ihitha yangaphakathi uma ungayikhetha.
I-Whirlpool tangent wort inlet.
Uxhumano lwamapayipi lube yi-TC noma i-DIN.
● I-Cellar: I-fermenter, ithangi lokugcina kanye nama-BBT, okuvutshelwa kwezinhlobo ezahlukene zikabhiya, konke kuhlanganiswe futhi kuhlukanisiwe, Ngokuhamba kwamakati noma okuhlukahlukene.
● Ukupholisa: I-Chiller exhunywe nethangi le-glycol lokupholisa, ithange lamanzi e-Ice kanye ne-plat cooler yokupholisa wort.
● I-CIP: Isiteshi se-CIP esilungisiwe.
● Ukuhlunga: Ukuhlunga kwe-diatomite, isihlungi se-membrane, iyunithi yokuhlunga uhlaka lwe-Plate njll.
● Imvubelo: Amathangi okugcina imvubelo noma uhlelo lokusabalalisa i-Yeast.
1. I-Malt Milling Unit
I-particle adjustable rolling crusher.
I-flexible noma i-steel auger ukuze iphakamise ngokuqondile okusanhlamvu okugayiwe ukuze kuxutshwe ishuni.
2. 3500L Brewhouse Unit
I-Mash tun, i-Lauter tun, igedlela elibilayo, i-Whirlpool tun ngokuhlanganiswa okuhlukahlukene.
Ithangi lamanzi ashisayo nethangi lamanzi abandayo ngokuzikhethela ngezinhlanganisela ezikhethekile.
Izindlela zokukhiqiza i-infusion noma i-decoction zenzelwe ngqo.
Insimbi engagqwali idumile ngenxa yokulungiswa kalula kanye nokufakwa okuhlanzekile, okuyithusi kokuzikhethela.
Izigaba ezimbili noma isishintshi sokushisa esisodwa sokupholisa wort.
Isiteji somsebenzi esihlanganisiwe sensimbi engagqwali ngokuphelele.
Iphampu ye-wort yenhlanzeko nokusebenza kahle.
Wonke amapayipi nokufakwa.
3. 3500L noma 7000L Iyunithi Yokuvutshelwa
Amathangi okuvutshelwa ensimbi engagqwali ejwayelekile eyiconical cylindrical.
Usayizi owodwa noma usayizi ophindwe kabili njenge-brewhouse ivame ukusetshenziswa kuma-microbreweries.
Ubuningi bamathangi bubalwa ncamashi ngomjikelezo wokuvutshelwa kobhiya abahlukahlukene.
Wonke ama-hole, ama-valve, izikali zokucindezela, okokufakwayo njll kufakiwe.
4. Iyunithi yesihlungi sikabhiya
Ubhiya wezandla awukho ukuhlunga kwesidingo okuzogcwalisa i-keg ukuze usetshenziswe ngokushesha.
Isihlungi se-Plate-Frame noma ikhandlela le-DE (diatomite earth) sisetshenziselwa ukucacisa ubhiya.
5. 3500L noma 7000L Iyunithi Yethangi Lobhiya Okhanyayo
Insimbi engagqwali ejwayelekile amathangi agqamile ubhiya ukuvuthwa, conditioning, isevisi, carbonation.
Usayizi owodwa noma usayizi ophindwe kabili njenge-fermenter uvame ukusetshenziswa endaweni yokudlela noma ibha.
Ubuningi bamathangi bubalwa ncamashi obhiya abahlukahlukene kanye nomsebenzi.
Wonke ama-hole, ama-valve, itshe, amageji, okokufakwayo njll kufakiwe.
6. Iyunithi yokupholisa
Ithangi lamanzi le-glycol elivalekile elinekhoyili yethusi noma elingenayo ukuze libambe futhi lixutshwe uketshezi lwe-glycol.
Iziqandisi ezisebenza kahle noma iziqandisi ezine-fryoni ukuze zinikeze amandla okupholisa.
Iphampu ye-Sanitary centrifugal yokuphinda kusetshenziswe amanzi e-glycol phakathi kwamathangi nesishintshi sokushisa.
Wonke amapayipi, ukufakwa, izinto zokufakelwa zifakiwe.
7. Iyunithi yokulawula
Ikhabhinethi elawula ugesi enezinga lokushisa, i-on-off control for brewhouse.
Ikhabhinethi elawula ugesi enezinga lokushisa, isilawuli esivaliwe sezingxenye zokupholisa.
Isilawuli sezinga lokushisa, i-thermocouple, ama-solenoid valve njll afakiwe.
I-PLC enephaneli yesikrini sokuthinta ngesicelo esikhethekile.
8. Ukukhipha Ubhiya
Umshini wokugcwalisa i-keg nowokugeza.
Umshini wamabhodlela we-Semiauto onokuwasha, ukugcwalisa, ukufaka ama-capping, ukulebula njll.
I-flash pasteurizer noma i-tunnel pasteurizer iyatholakala.
9. Ezinye Izinsiza
Isistimu ye-CIP ephathekayo noma engaguquki yokuhlanza amathangi.
I-steam boiler yokushisa i-brewhouse.
Ukwelashwa kwamanzi emanzini okuphisa.
I-compressor yomoya engenawo uwoyela.
Izisetshenziswa zelebhu yotshwala bokuhlolwa kwekhwalithi kabhiya.
